Our approach to project management is based on three fundamental beliefs. Firstly, no two projects are the same; there is no ‘one size fits all’ solution. Secondly, each project is critical – both in the eyes of the client, and to our future success. Thirdly, continuous and open communications are common to every successful project.
Create VisualsVisuals are developed using CAD which allow you to review the finished look of your product. This provides feedback which allows our engineers to hone your design and develop concepts for your evaluation. |
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Engineering ReviewTaking your idea or concept, our engineering team analyses it from design, engineering and manufacturing perspectives. Using DFM principles, our engineers will suggest ways in which your product can be manufactured more effectively without reducing quality or effecting functionality. A project engineer is allocated to your enquiry from concept to completion. |
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Finalise DesignWorking with our customers and the project team the design is finalised and key decisions such as the choice of thermoplastic material are agreed. |
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Finishing And AssemblyCNC machining is used on many products to add additional features. Amber Plastics is a market leader in supplying fully assembled products. In |
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LogisticsWherever possible, Amber Plastics works with you to develop environmentally friendly packing specifications such as the use of returnable stillages. We are a true supply chain partner. Deliveries direct to your production line are often carried out to fit in with your schedule |
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ProductionJIT production techniques put the DFM principles in to practice. Kanban systems are used to 'pull' your product through the manufacturing process. |
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PrototypeUtilising verified data (2D or 3D information) Amber Plastics selects from a wide variety of prototyping techniques . Conventional modeling materials include wood and GRP The objective is to create a ‘fit and function’ model which provides the reassurance needed to proceed to production tooling. Once the prototype has been approved, CAD is used to design the mould tool. For complex shapes detailed flow analysis and finite element analysis can be applied to the tool design to ensure the finished product meets the agreed performance criteria |
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Receive EnquiryOur project engineers will talk to you about your enquiry and how we can facilitate your requirements. A project brief will be established which both Amber and the customer can work towards. |
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SampleFor each new product, Amber Plastics' engineers generate an Initial Sample Inspection Report. The ISIR is a detailed review of every aspect of the first sample. |
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Solid ModellingThe CAD process is taken a stage further and a 3-D solid model is created. The model allows the calculation of tooling and product costings. |
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ToolingGood quality tooling is critical to project success. Amber Plastics works alongside industry leaders such as Persico and Maus to develop high-quality mould tools. For larger and less complex products, sheet steel is frequently the preferred tooling material. With smaller, more detailed items, machined or cast aluminium is more appropriate. From this stage, Amber Plastics team will issue you with a project plan every week to ensure you are fully informed on your project¹s progress. Tool photos provided by Persico S.p.A |
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